The life of a die depends on many factors:
- the composition of the raw material
(formulation)
- the characteristics of the raw materials
used in the feed
- the fat content
- the particle size of the mash
- moisture content before pelleting
- the thermal conditioning of the mash
- the pellet mill control automatics
/ manual
- others
Composition: compositions rich in fibre as those in
rabbit feed are harder to pellet and therefore the life of the
dies is much shorter: for instance, if the life of a die is
1 when used to make rabbit feed, it is 4 when used for cattle
feed and 5 when used on poultry feed.
Characteristics of the raw materials: raw materials
containing silica / sand wears dies more rapidly
Fat content: formulae containing 1.5-2% fat run smoother
and are less abrasive, the fat acts as a lubricant.
Particle size of the mash: a mash with a large particle
size is more abrasive
Moisture content and thermal conditioning of the mash:
a poorly conditioned mash is drier and harder to pellet
Press control: the operator should regularly check
the state of wear on the deflectors and scrapers and also the
roll adjustment : to avoid uneven wear on the die and consequently
inefficient pelleting. The state of wear on the conditioner
paddles : to ensure efficient pre-conditioning. Steam traps
and filters : to ensure that no condensate is being passed into
the conditioner
Others